Update on New Chemical Plants to Crack Ethane

by Duane Nichols on November 13, 2012

Georgia Gulf now owns the PPG chemical plant at Natrium, WV

November 8, 2012… [Source: ICIS.com]… See here.

HOUSTON (ICIS)–US-based vinyls producer Georgia Gulf joined a number of other US petrochemical companies that are either considering new crackers or proceeding with construction plans.

Georgia Gulf said it is considering investing in a joint partnership on a condo cracker to secure a cost-effective way to get more ethylene feedstock.  CEO Paul Carrico said the company has long sought to be able to secure cost-effective ethylene. “Our mission is to get about 50% of our volume requirements under a cost-base type of situation,” he said.

Carrico said Georgia Gulf has been thinking about such an arrangement as other US-based petrochemical producers have announced new ethane cracker projects. The US shale boom has caused many producers to look at ethane as the cheaper alternative to cracking naphtha.

Chevron Phillips Chemical will build a cracker in Cedar Bayou, Texas, while Dow Chemical will build one in Freeport, Texas.

Shell is evaluating a site in Monaca, Pennsylvania.

ExxonMobil said it will make a final decision on a US cracker project in the second quarter of 2013.

Formosa Plastics also said it plans to build an 800,000 tonne/year cracker in Point Comfort, Texas.

In March, Aither Chemicals and Renewable Manufacturing Gateway (RMG) said they were identifying potential sites in the Appalachia region for a catalytic cracker plant.

LyondellBasell said in April that it has started discussions with potential partners for a condo cracker, potentially at its Channelview complex in Texas.

In August, Mexico-based Occidental Chemical (OxyChem) and Mexichem signed a memorandum to evaluate a joint venture to build an ethane cracker. If feasible, the 500,000 tonne/year facility could begin operations in 2016.

Other companies have said they are considering investing in US cracker projects, including Saudi Arabia’s SABIC and Thailand’s Indorama.  

{ 6 comments… read them below or add one }

Jim Cutler November 14, 2012 at 4:57 am

Appalachian Resins, a start-up company, is also moving forward with a fully integrated ethylene/polyethylene production facility. The less than “world scale” ethylene facility will have a name plate capacity of 500 million pounds. The facility will consume 14 MBD of ethane obtained from Marcellus Shale Gas. The ethylene plant will employ traditional technology, and will support a polyethylene plant that will produce a variety of PE grades suitable for the Northeast PE market.

James Cutler
CEO Appalachian Resins

Reply

Ranjit Panigrahi February 26, 2013 at 11:23 am

Dear Mr. Cutler: RE: Proposed Ethane Cracker Plant in WV

May I take the liberty of presenting to you a brief introduction to CV Engineering, Pittsburgh, PA, a multi-disciplinary engineering organization.

CV Engineering has to its creditable record successfully completed several design projects, and has positioned itself as a leading, professionally competent, engineering firm. Its partial Client list includes several steel majors, such as Nucor Steel, ThyssenKrupp, Severstal, and North American Stainless.

Though CV Engineering has been predominantly involved with the iron and steel industry, it is equipped with engineering resources and capabilities that are well suited to serve a diverse array of industrial and infrastructure projects.

We would like to explore potential avenues for CV Engineering to provide design and engineering services on your proposed cracker plant in West Virginia. For further details concerning CV Engineering, you are invited to visit our Corporate website at http://www.cvengineering.com.

Please do not hesitate to revert to us should you need any additional details or clarifications concerning our capabilities. Assuring you of our best attention at all times.

With best regards,

Ranjit Panigrahi, PMP, Vice President – Business Development, CV Engineering
4840 McKnight Road, Pittsburgh, PA 15237
Work: 412-364-2180, Cell: 412-600-6388
E-mail: ranjitp@cvengineering.com

Reply

Tony Foster February 21, 2013 at 12:50 pm

2/21/13
Dear Jim,

I am President of ChemTech Consultants. We are a process / project engineering firm in the chemicals business.

I’d like to contact you relative to your plans for a Ethylene Plant in the WVa / PA area.

Could you please forward to me your email and phone number.

Regards,

Tony Foster, P.E., President
ChemTech Consultants, Inc.

Reply

Duane Hampton June 20, 2013 at 10:10 am

Please allow me to introduce myself. My name is Duane Hampton Director of Sales and Marketing for Vector Technology Group.

I understand that you have a new facility that is being built in WV and I would like to speak with you about this opportunity.

We are an engineering company that supplies flange connectors and compact flanges to the high pressure / high temperature market. We have been supplying leak free Flange Connectors for more than 40 years all over the world. Our customer list include Dow and DuPont in similar applications. I’m wondering if you could put me in touch with the person responsible for this project so that I may discuss our product offering.

What separates us from the rest:
• Our solution is unique in that they are smaller than the typical ANSI flange and they do not leak in high pressure, high temperature applications.
• We are ASME approved.
• We have quick turnaround times.
• We design custom solutions to meet your particular requirements. For example unique pressure vessel solutions.

I would like to have 15 minutes this week or next for a telephone chat so that I could introduce our company and product line.
This is a link to our web site. http://www.vectortg.com

Best Regards,

Duane Hampton
Director, Sales and Marketing
Vector Technology Group
Cell:440-840-3830
email: duane.hampton@vectortg.com

Reply

Juan (John) Nicolaidis August 26, 2014 at 4:27 pm

Dear Sirs.:

We would highly appreciate it if you could send me the e-mail and phone number of James Cutler, CEO Appalachian Resins, Inc., in order to convey to him my present professional background for potential hiring at the new grassroots units in Ohio for the Ethane to Ethylene / polyethylene Project.

Best regards,
My phone number is: 0058 412 799 3505

Reply

Richard Goedel September 3, 2014 at 10:39 am

Gentlemen,
We are a sealing products company based outside of Richmond, VA with a fabricating facility and engineering support also located in Parkersburg, WV. We would like an opportunity to discuss your sealing needs and processes for your upcoming project in Ohio.

I would appreciate a brief conversation to discuss the timeline and introduction to the key personnel involved in this project.

Please let us know how we can assist you in making your project a success.
Phone (304)916-1467

Reply

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